Post Time:Sep 18,2018Classify:Industry NewsView:1284
Tremco illbruck has taken a holistic approach in developing the new JS910 hybrid sealant
for insulating glass units. The new secondary sealant is user and
process-friendly, whilst at the same time being compatible with
workplace safety and environmental requirements. The new technology not only optimises the features of the insulating
glass and offers practical benefits in the production process, it also
dispenses with substances which are hazardous to people or the
environment. Water-based and free from hazardous substances In technical terms, JS910 is an innovative polymer which
integrates the organic chemistry of carbon with the inorganic chemistry
of silicon. The result is a product which combines the key application
and performance benefits of silicon, polyurethane and polysulphide. In achieving this, JS910 also dispenses with the hazardous substances
used in existing technologies (such as isocynate, chlorinated
paraffins, heavy metals etc.). Instead, JS910 is water-based and
therefore requires no hazard pictograms whatsoever. Flexible curing in all circumstances In this case, the advance in the production process for manufacturing
insulating glass is primarily an advance in the curing process. JS910 A
is a one component product with a booster component B. It is ideally
used in a standard 10:1 (100:10) volume mixing ratio. However, the
mixing tolerance is exponentially higher. The curing process of all the established 2K sealants is affected by
fluctuations in dosage, however JS910 also cures completely without the B
component. This means that curing will always takes place, even if an
incorrect mixing ratio is used, and there will be no residual soft spots
in the edge seal. Using a standard mixing ratio of 100:10, the curing will occur more
quickly than with PU or PS, but with analogue Shore A hardening.
Consequently, mechanical strength is achieved quickly, at the same time
as long-term flexibility of the edge seal. The completed insulating
glass units can therefore be transported quickly, whilst also being
durable. The additional benefits of JS910: Reduced contamination of the mixer – lower set up and cleaning times and fewer exchanges of parts Can be disposed of as residual waste – reduced waste disposal costs for rinsing material and end product No risk to employees working on the equipment – improved working conditions and minimised health risk Guaranteed availability of raw materials – the components of JS910 will be available long-term. Support staff present during changeover The changeover of the manufacturing process to JS910 requires no more
extra effort or expense than a change between PU and PS, for example.
Parts which wear, such as seals and hoses, need to be replaced (in part)
and the production facility washed down carefully. tremco illbruck technical support is available to assist with any
stage of the process. Experts will support the start-up and fine
adjustment of the machines, working together with the equipment
manufacturer’s engineers, where necessary. Comprehensive testing and documentation JS910 can be used with all established spacer systems – rigid and
flexible, metal and warm edge. The wide adhesion spectrum allows it to
be used with all commercially available types of glass. tremco illbruck tests the application of products and their
compatibility with other products using the DI-01/1 and VE-05/1 ift
guidelines and also in accordance with DIN 18545 and other standards, as
required. Due to the absence of aggressive substances in JS910, a
higher level of compatibility can generally be expected. However, in any case, the usual individual testing is still required.
The manufacturer will document all product combinations which have
already been tested and make the test results available, as required.
Where necessary, further testing will be carried out. Apart from the obligatory system testing carried out in accordance
with EN1279, JS910 has already been independently tested by CEKAL and
the respective production facilities audited. tremco illbruck has
supplemented the climatic chamber system checks specified by EN and
CEKAL with additional internal long-term testing. The results do not show any negative deviation compared to existing
sealant technologies. As regards UV resistance, a significant
improvement in durability has been determined.
Source: www.tremco-illbruck.comAuthor: Shangyi