Hot Refractory Repair: Ceramic Welding for Glass Furnaces

The Tengwang Ceramic Welding process for glass furnace hot repair was invented and have the unique patent of visual ceramic welding repair. Tengwang has pioneered and perfected this innovative hot repair process that is used to repair the inside hot face of any furnace refractory at operating temperature in most cases with minimal disruption to production.

The repair material forms a ceramic bond to the damaged refractory, utilizing a fusion process that generates an exothermic reaction in excess of 4000°F (2,200°C). Materials are available to repair silica, alumina, AZS and magnesia refractories.Tengwang also offers volume stable, low temperature Ceramic Welding materials for external furnace refractory sealing.

Ceramic welding is best utilized as a preventive maintenance tool, but can also address large scale catastrophic repairs, thus providing an economic alternative to extend furnace life and prevent unscheduled furnace shutdown.

In areas where contamination or glassy phase on the base refractory is a problem, Tengwang offers thermal cleaning methods utilizing our range of proprietary cleaning materials or our Supertorch cleaning system. The Supertorch’s specially designed oxygen-fuel burner allows pinpoint control of a high temperature flame in localized areas of the glass furnace superstructure. This unique process provides a fast, highly effective way to ensure a proper bond between the ceramic weld repair and base refractory.

Back Wall: Before Ceramic Welding Repair	Back Wall: After Ceramic Welding Repair
Melter Crown: Before Ceramic Welding Repair	Melter Crown: After Ceramic Welding Repair
Regenerator Skew: Before Ceramic Welding Repair	Regenerator Skew: After Ceramic Welding Repair
Tuckstone: Before Ceramic Welding Repair	Tuckstone: Ceramic Welding Repair in Progress

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Parameter

 

High temperature furnace ceramic soldering machine
Parameter
Wieght	100Kg
Air Pressure	0.1 ~ 0.5 MPa
Oxygen Consumption	≥50m3/h
Soldering Capacity	≥100kg/h
Components
1,bunker
2,regulating valve
3,feeder
4,hopper
Operating Principle
The oxygen and nitrogen mixed in a certain proportion,then input into the bunker premixed with filler material. It will convey by feeder to the position where need to fix in the furnace.After strong chemical reaction, the welding flux solidify on the damage part and completely fix the furnace without shutting down,even not affecting the production
Application
High temperature ceramic soldering machine is mainly apply to online ceramic soldering and maintenance the damaged of the lining inside on the float glass plant, glass fiber plant, smelting factory, coking plant, steel mill, power station, incinerator, metallurgy, thermal power plant, petrochemical industry and etc

 

 

Product Show

 

 

 

 

Packing & Shipping

 

Packing

Export Standard container or as per customer requirments

 

 

 

Shipping

1, DHL Express, FEDEX and EMS for quantity less than 50KG, usually called as DDU service;

2, Sea shipping for quantity over 500KG; and air shipping is available for 50KG above;

3, For high value products, please select air shipping and DHL express for safe;

4, Please confirm if you can make the clearance when goods reach your customs before placing an order, for buyers from Mexico, Turkey, Italy, Romania,Russia, and other remote area.

 

 

 

 

 

 

 

Company Profile

Teng Wang possesses world-leading innovative hot repairing technologies for furnaces, offers first-class hot repair services and has accumulated advanced and rich experience in hot repairing; with excellent quality and reasonable prices, we offer online "ceramic soldering services" for all kinds of high temperature furnaces at home and abroad and has obtained outstanding achievements. We have won users' recognition in ensuring normal and safe operation, high efficiency and long life of furnace system, and enjoyed a good enterprise reputation among users!

 

 

 

 

 

Advantage

1.Professional R&D department,can be offer you the OEM/ODM service;

2.Technique team support you to slove the testing issue and tell you more imformation about security system solution;

3.Teng Wang providde training course for sales,such as product technique questions and how to service at customers;

4.We promise:best quality,best price and superior service for cooperation;

5.OEM/ODM and small or large orders all welcome;

 

 

 

Our Service

If you have any questions or needs,just please feel free contact us any time,we will try our best to service for you,it's our honor.We are together.

 

Check below for more information on placing an order :
1. Inquiry-Professional quotation.
2. Confirm the price, lead time, product, payment term etc.
3. Our sales send the Proforma Invoice with our seal.
4. Customer make the payment for deposit and send us Bank receipt.
5. Initial Production Stage-Inform the clients that we have got the payment,And will make the samples according to your request, send you photos or Samples to get your approval. After approval, we inform that we will arrange the production & inform the estimated time.
6. End Production-Mass production products photos and samples will send to you for approval. You can also arrange the third party Inspection .
7. Clients make payment for balance and Ship the goods , Inform the tracking number and check the status for clients.
8. Order can be say "finish" when you receive the goods and satisfy with them .
9. Feedback to our about Quality , Service, Market Feedback & Suggestion. And we can do better .

 

 

 

FAQ

Q:What is MOQ?

A:We accept sample and bulk order, can supply any quantity.

 

Q:How to payment?

A:We accept FOB,EXW and CIF payment term transfer by T/T,L/C, paypal, Western union.

 

Q: What's the delivery time?

A:It will take 7-15 working days after received the payment. But the exact time is according to actual situation.

 

Q:About Shipping:
A: 1. Fast way: By express courier, such as: DHL, Fedex, UPS, TNT, EMS... take about 3-7 days.
2. Cheap way(small package):By China post, should take about 15-70 days.
3. Cheap way: By Air or by Sea shipment.

 

Q:Can you make products as custom design?

A: Yes,we can make as your design.

 

Q: Do you have quality control?

A: Yes,we attach great importance to quality control.

 

Q: Do you supply the OEM?

A: Yes.OEM is welcome.

 

Q: Is there any tracking Number for my item?

A: Yes, we ship every order with their Tracking Number, and you can view the shipment status on the corresponding website.